Welcome to Episode 1 of “Talking Lean” with Jeff Hajek (me) and Tim McMahon (from the “A Lean Journey” blog). This show is intended to be a buffet of Lean bites. Tim and I both have a variety of features that we regularly post on our websites. Unfortunately, great content such as this can get lost in a sea of Lean noise.
A key requirement in a Lean operation is to make abnormal conditions stand out. Obviously, to recognize abnormal, you must also understand what normal is. Nominal conditions define your standard and let you see that you are operating within acceptable limits. Note that the term “nominal conditions” is not one Read more…
A variation of the Plan-Do-Check-Act cycle (AKA the Deming Cycle), RIPS stands for Review-Implement-Prove-Standardize, and is a proven method of continuously improving Standard Work and other forms of process standardization. Processes should not be static. There should be a constant scrutiny on how to make them better. The best people Read more…
Setup time is the time it takes to reconfigure a machine to run a different part. Setup consists of two basic categories. Internal setup time. This type of setup time requires that a machine be shut down to do the tasks required to get ready for a different product. This Read more…
TIMWOOD is a mnemonic device used to help people remember the different forms of waste associated with Lean. These seven wastes are widely accredited to Taiichi Ohno. The TIMWOOD Acronym Transportation: Moving materials from one place to another is a waste of transportation. Inventory: Anything more than immediately necessary to Read more…
The concept of perfection provides one of the great philosophical quandaries of Lean. Like most continuous improvement disciplines, Lean promotes the relentless pursuit of waste reduction. It also pushes the concept of zero defects. The problem though, is that perfection is unattainable. No matter how good an operation becomes there Read more…
Appreciation is the increase in value of an item over time. In most cases, physical things lose value over time. Clothing, electronic equipment, and most automobiles lose value from the moment they leave the factory. Some items, though, rise in value. One only has to look at an antique shop Read more…
We offer a variety of packages tailored to specific needs. Whether you are just starting out in Lean, or simply want a problem solving package, we’ve got options for you.
I am an avid fan of the NFL. I love looking over the stats almost as much as watching games. The numbers tell you a lot about the flow of the game.
The stats, though, are can be misleading. Take scoring offense and scoring defense, for example. Let’s say that a team gives up few points. This can happen because the defense is stout or because the offense is great and controls the ball. With a few less possessions in a game, you’d expect to see fewer points.
OSHA, or the Occupational Safety & Health Administration, is a part of the US Department of Labor. It was formed in 1970 with the mission of assuring a safe and healthful working environment by setting and enforcing standards. It also provides training, outreach, education, and assistance. The underlying mission of Read more…
While Lean and other continuous improvement efforts can make impressive changes in an organization, there are often some unintended side effects. The Lean side effects include: Possible accounting issues. The dramatic changes in inventory and the way costs are applied can be disruptive to financial documents. In some cases, it Read more…