Lean Training System Rollout Pack

Item Code: LTSRPBUN

Overview

Whether you are rolling out a brand new continuous improvement initiative, or are well along your Lean journey, our Lean Training System Rollout Pack is all you need to launch your improvement efforts to new heights.

It includes an extensive lineup of our PowerPoint training packages, student guides, DVDs, Lean audio training, training exercises, and much, much more. Each component is outstanding on its own, but combined, they form a Lean Training System that is unlike anything else you will find.

Look at the product description section for a complete listing of titles contained in this package. 

Product Details

This package contains:

• PowerPoint Classes: 33
• Student Guides: 28
• Lean Training on DVD: 18
• Training Exercises: 3
• Lean Audio Training: 16
• Lean Forms & Tools: 27
• Lean Terms on PDF: 44
• Lean Tutorials: 2
• Lean Quizzes: 4

Optional Upgrades (discounted when bought with Rollout Pack):

• Lean Simulations: 1 (Lean Office Flow)
• Lean Lego Exercise: 1 (5S & Visual Controls)
• Books: 1 (Whaddaya Mean I Gotta Be Lean?)

General Information

• Latest Update: 4/13/2013
• Delivery: USPS

This package contains the following components:

PowerPoint

• 5S PowerPoint Lean Training (with Visual Management)

  5S makes processes more effective through systematic organization. Visual controls make managing those processes more effective. Learn about both in this high-quality Lean PPT training. # of Slides: 36 Regular Price: $8.99

• A3 Thinking, Fundamentals of, Lean Training on PowerPoint

  Learn how to use the A3 process to solve problems. This systematic way of thinking and communicating helps build a consensus around a solution. # of Slides: 31 Regular Price: $14.99

• Cause and Effect / Ishikawa Diagram / Fishbone Diagram Lean Training on PowerPoint

  The cause and effect diagram (also known as the Ishikawa diagram or the fishbone diagram) provides teams with a way to categorize causes of problems (the effect). This PowerPoint presentation is part of our Lean Training System. # of Slides: 10 Regular Price: $10.99

• Change Management Lean Training on PowerPoint

  Effective change management can mean the difference between a successful project and a discruntled team. Use our high-quality PowerPoint presentation to prepare your team for upcoming changes. This PowerPoint presentation is part of our Lean Training System. # of Slides: 25 Regular Price: $12.99

• Control Charts Overview Lean Training on PowerPoint

  Control charts act as an early warning system that lets you know when your process is no longer stable. This PowerPoint presentation is part of our Lean Training System. # of Slides: 18 Regular Price: $12.99

• Countermeasures Lean Training on PowerPoint

  Countermeasures are a structured set of actions taken to close the gap between the current condition and your goals. This PowerPoint presentation is part of our Lean Training System. # of Slides: 20 Regular Price: $12.99

• Critical to Quality Overview Lean Training on PowerPoint

  Organizations tend to do best on the things they are measured on, so it makes sense to be sure that the metrics match customer needs. This short module shows how to link customer requirements to your metrics. # of Slides: 8 Regular Price: $7.99

• Daily Management Lean Training on PowerPoint

  Daily management is a structured approach to managing daily operations–the work that keeps businesses humming along. # of Slides: 21 Regular Price: $14.99

• Data Collection Lean Training on PowerPoint

  Data collection is a fundamental Lean skill that lays the foundation for successful improvement efforts. Poor data collection sets managers and their teams up for failure. Good data collection makes improvement faster and easier. This PowerPoint presentation is part of our Lean Training System. # of Slides: 21 Regular Price: $12.99

• Flow Charts Lean Training on PowerPoint

  Flow charts are one of the most widely recognized Lean tools around. They are versatile, being useful for standardizing processes, as well as improving them. This PowerPoint presentation is part of our Lean Training System. # of Slides: 13 Regular Price: $9.99

• FMEA / Failure Mode and Effects Analysis Lean Training on PowerPoint

  Any new product release or process change carries risk. FMEA is a great tool for managing that risk in a systematic manner. # of Slides: 12 Regular Price: $8.99

• Identifying Waste Lean Training on PowerPoint

  Improving the flow of a process requires the identification and elimination of waste. This class teaches teams how to recognize waste and how to categorize it. It also covers the use of the waste recording form. This PowerPoint presentation is part of our Lean Training System. # of Slides: 17 Regular Price: $10.99

• Kaizen Data Analysis Lean Training on PowerPoint

  After taking measurements, kaizen teams must process the data they have into useful, actionable information. This module covers data analysis including segmentation, Pareto charts, and more. # of Slides: 21 Regular Price: $12.99

• Kaizen Planning & Chartering Lean Training on PowerPoint

  The foundation of any Lean project is laid during the kaizen planning phase, which closely parallels the ‘Define’ step of Six Sigma’s DMAIC. This class covers key training on selecting a project, planning, and creating a charter. This PowerPoint presentation is part of our Lean Training System. # of Slides: 26 Regular Price: $12.99

• Kaizen Process Overview Lean Training on PowerPoint

  The problem solving process used in kaizen events closely mirrors the DMAIC cycle from Six Sigma. This module shows kaizen as a methodical process for solving problems in a work area. This class is ideal as an orientation to the kaizen event. This PowerPoint presentation is part of our Lean Training System. # of Slides: 15 Regular Price: $9.99

• Kaizen-Making Improvements (Office) Lean Training on PowerPoint

  Learn how make improvements during an office kaizen. This module covers an overview of Lean tools, plus basic tools used to come up with good ideas. # of Slides: 31 Regular Price: $10.99

• Kaizen-Sustaining Gains Lean Training on PowerPoint

  Making gains stick is one of the biggest challenges of any kaizen activity. This module coves some key reasons for backsliding, and offers several tools to prevent it. This PowerPoint presentation is part of our Lean Training System. # of Slides: 13 Regular Price: $8.99

• Lean Management Overview Training on PowerPoint

  Setting up a strong management system can make or break an organization’s Lean efforts. Learn about how several key Lean leadership concepts fit together to keep everyone working together. # of Slides: 25 Regular Price: $10.99

• Lean Office Overview Lean Training on PowerPoint

  Though it originated on the shop floor, Lean is also effective in office, administrative, and service environments. This class discusses how standardization can improve the flow of office operations, what a Lean office looks like, how to manage demand in the Lean office, and how the Lean office is different than the shop floor. This PowerPoint presentation is part of our Lean Training System. # of Slides: 25 Regular Price: $12.99

• Lean Overview Training on PowerPoint

  Our Lean overview presents the principles of continuous improvement in a non-threatening manner that employees can relate to, leading them to becoming more engaged team members. This PowerPoint presentation is part of our Lean Training System. # of Slides: 20 Regular Price: $12.99

• Metrics, Managing With. Lean Training on PowerPoint.

  Using metrics effectively is crucial to continuous improvement. This presestation is designed to teach leaders to use measurements to dramatically improve the performance of their processes. This PowerPoint presentation is part of our Lean Training System. # of Slides: 38 Regular Price: $16.99

• Metrics, Working With. Lean Training on PowerPoint

  Teach your team how to operate in metrics-rich continuous improvement environment. Preserve their job satisfaction while getting the most out of measuring processes. This PowerPoint presentation is part of our Lean Training System. # of Slides: 14 Regular Price: $11.99

• Office Kaizen Process Walk Lean Training on PowerPoint

  In the Lean office, a process walk is a thorough review of the work that is going to be improved. It establishes the baseline ‘before’ conditions and helps the team gain a more thorough understanding of the operation. This PowerPoint presentation is part of our Lean Training System. # of Slides: 19 Regular Price: $11.99

• Pareto Charts Lean Training on PowerPoint

  Pareto charts are one of the simplest problem solving tools. Because they are easily understandable and can be quickly created in Excel, they are a widely used. Pareto charts simply rank order ‘buckets’ of data points by the selected criteria, and let people see visually how the minority of problem types cause the majority of incidents. This PowerPoint presentation is part of our Lean Training System. # of Slides: 20 Regular Price: $10.99

• Poka Yoke (Mistake Proofing) Lean Training on PowerPoint

  Building quality into your processes is far better than inspecting it in. And poka yokes are among the best tools to prevent mistakes at the source. This PowerPoint presentation is part of our Lean Training System. # of Slides: 25 Regular Price: $13.99

• Policy Deployment Lean Training on PowerPoint

  Policy Deployment is the process by which top-level strategy turns into actionable tasks for frontline teams. Learn more in this high-quality Lean PPT training. # of Slides: 28 Regular Price: $16.99

• Quality Overview Lean Training on PowerPoint

  Quality is an essential component of success. Lean how Lean can improve the quality in your organization. This PowerPoint presentation is part of our Lean Training System. # of Slides: 20 Regular Price: $11.99

• Root Cause Analysis & The 5 Whys Lean Training on PowerPoint

  Root cause analysis is a combination of the art and science used to find the underlying reasons for a given effect. One of the most widely used root cause analysis tools is the 5 Whys. This PowerPoint presentation is part of our Lean Training System. # of Slides: 22 Regular Price: $10.99

• Run Charts Lean Training on PowerPoint

  Run charts show the change in a metric over a period of time. The horizontal axis shows time. The vertical axis shows the metric under observation. This PowerPoint presentation is part of our Lean Training System. # of Slides: 13 Regular Price: $9.99

• Standard Work Overview Lean Training on PowerPoint

  Standard Work is a cornerstone of Lean on the shop floor. In this highly visual overview class, learn what Standard Work is, why it is important, and much more. # of Slides: 37 Regular Price: $17.99

• Standardization Lean Training on Powerpoint

  Standardization is critical to Lean. Our PowerPoint training helps build an understanding of how standardization makes Lean processes more effective, and provides an overview of several different types of standardization. This PowerPoint presentation is part of our Lean Training System. # of Slides: 16 Regular Price: $10.99

• Value / Non Value-Added Lean Training on PowerPoint

  Understanding the concept of value-added and non value-added work helps focus teams on doing only those tasks that improve the customer’s experience. This short key module looks at what value-added work is, how to recognize it, and who defines it. This PowerPoint presentation is part of our Lean Training System. # of Slides: 10 Regular Price: $8.99

• Voice of the Customer Overview Lean Training on PowerPoint

  Understanding your customers is critical to the success of your organization. Learn about the variety of ways to gather data about your customers, and how to put that information to use to add more value. # of Slides: 21 Regular Price: $10.99

DVDs

• 5S and Visual Management Lean Training on DVD

  Learn more about our 53 minute Lean Training DVD on 5S and Visual Management, plus watch an 11-minute preview. This narrated screen capture is part of our Lean Training System. Minutes: 53 Regular Price: $34.99

• A3 Thinking, Fundamentals of. Lean Training on DVD.

  Learn more about our 45 minute Lean Training DVD on the Fundamentals of A3 Thinking. This narrated screen capture is part of our Lean Training System. Minutes: 45 Regular Price: $34.99

• Cause and Effect (Fishbone) Diagram Lean Training on DVD

  Learn more about our Cause and Effect Lean Training on DVD. This narrated screen capture is part of our Lean Training System. Minutes: 16:50 Regular Price: $19.99

• Change Management Lean Training on DVD

  Learn more about our Lean Training DVD on Change Management. This narrated screen capture is part of our Lean Training System. Minutes: 39 Regular Price: $29.99

• Countermeasures Recorded Webinar on DVD

  Learn more about our 25 minute Lean Training DVD on using Countermeasures. This narrated screen capture is part of our Lean Training System. Minutes: 25 Regular Price: $23.99

• Daily Management Recorded Webinar on DVD

  Learn more about our Daily Management recorded webinar on DVD. This recording of a live webinar is part of our Lean Training System. Minutes: 47 Regular Price: $24.99

• Data Collection Recorded Webinar on DVD

  Learn more about our Data Collection Recorded Webinar Lean Training on DVD. This video is part of our Lean Training System. Minutes: 43 Regular Price: $24.99

• Flow Charts Recorded Webinar on DVD

  Learn more about our Flow Charts Recorded Webinar Lean Training on DVD. This video is part of our Lean Training System. Minutes: 26 Regular Price: $19.99

• Lean Management Overview Lean Training on DVD

  Learn more about our Lean Management Overview Training on DVD. This narrated screen capture is part of our Lean Training System. Minutes: 19 Regular Price: $24.99

• Lean Office Overview Recorded Webinar on DVD

  Learn more about our Lean Office Overview Recorded Webinar on DVD. This recording of a live webinar is part of our Lean Training System. Minutes: 64 Regular Price: $26.99

• Lean Overview Recorded Webinar on DVD

  Learn more about our Lean Overview Recorded Webinar on DVD. This recording of a live webinar is part of our Lean Training System. Minutes: 40 Regular Price: $24.99

• Managing With Metrics Lean Training on DVD

  Learn more about our Managing With Metrics Lean Training on DVD. This narrated screen capture is part of our Lean Training System. Minutes: 59:10 Regular Price: $34.99

• Pareto Charts Lean Training on DVD

  Learn more about our 22 minute Lean Training DVD on Pareto Charts. This narrated screen capture is part of our Lean Training System. Minutes: 22 Regular Price: $26.99

• Poka Yoke Recorded Webinar on DVD

  Learn more about our Poka Yoke Recorded Webinar on DVD. This recording of a live webinar is part of our Lean Training System. Minutes: 35 Regular Price: $24.99

• Policy Deployment Lean Training on DVD

  Learn more about our Policy Deployment Lean Training on DVD. This narrated screen capture is part of our Lean Training System. Minutes: 43 Regular Price: $39.99

• Root Cause Analysis & The 5 Whys Lean Training on DVD

  Learn more about our 18 minute Lean Training DVD on Root Cause Analysis and The Five Whys. This narrated screen capture is part of our Lean Training System. Plus, for a limited time, get the whole 5 Whys extended bundle when you buy the DVD! Minutes: 18 Regular Price: $24.99

• Run Charts Lean Training on DVD

  Learn more about our Run Charts Training on DVD. This narrated screen capture is part of our Lean Training System. Minutes: 15 Regular Price: $19.99

• Standard Work Overview Lean Training on DVD

  Learn more about our Standard Work Overview Lean Training on DVD. This narrated screen capture is part of our Lean Training System. Minutes: 42 Regular Price: $36.99

• Waste Identification Lean Training on DVD

  Learn more about our 23 minute Lean Training DVD on Waste Identification. This narrated screen capture covers the seven wastes of Taiichi Ohno, plus unused creativity. It also shows how to get the most out of the Waste Recording Form. Minutes: 23 Regular Price: $29.99

Student Guides

• 5S and Visual Management Student Guide

  Learn more about our 5S and Visual Management Student Guide. This student guide is part of our Lean Training System. Pages: 8 Regular Price: $6.99

• Cause and Effect / Ishikawa Diagram / Fishbone Diagram Student Guide

  Learn more about our Cause and Effect / Fishbone Diagram Student Guide. This editable word document is part of our Lean Training System. Pages: 4 Regular Price: $7.99

• Change Management Student Guide

  Learn more about our Change Management Student Guide. This editable word document is part of our Lean Training System. Pages: 8 Regular Price: $7.99

• Control Charts Student Guide

  Learn more about our Control Charts Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $6.99

• Countermeasures Student Guide

  Learn more about our Countermeasures Student Guide. This editable word document is part of our Lean Training System. Pages: 4 Regular Price: $6.99

• Daily Management Lean Training Student Guide

  Learn more about our Daily Management Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $9.99

• Data Collection Student Guide

  Learn more about our Data Collection Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $9.99

• Flow Charts Student Guide

  Learn more about our Flow Charts Student Guide. This editable word document is part of our Lean Training System. Pages: 4 Regular Price: $7.99

• Kaizen Data Analysis Student Guide

  Learn more about our Kaizen Data Analysis Student Guide. This editable word document is part of our Lean Training System. Pages: 5 Regular Price: $6.99

• Kaizen Planning and Chartering Student Guide

  Learn more about our Kaizen Planning and Chartering Student Guide. This student guide is part of our Lean Training System. Pages: 5 Regular Price: $7.99

• Kaizen Process Overview Student Guide

  Learn more about our Kaizen Process Overview Student Guide. This student guide is part of our Lean Training System. Pages: 6 Regular Price: $7.99

• Lean Management Overview Student Guide

  Learn more about our Lean Management Overview Student Guide. This editable word document is part of our Lean Training System. Pages: 7 Regular Price: $8.99

• Lean Office Overview Student Guide

  Learn more about our Lean Office Overview Student Guide. This student guide is part of our Lean Training System. Pages: 6 Regular Price: $7.99

• Lean Overview Student Guide

  Learn more about our Lean Overview Student Guide. This editable word document is part of our Lean Training System. Pages: 10 Regular Price: $89.99

• Metrics, Managing With. Student Guide

  Learn more about our Managing With Metrics Student Guide. This editable word document is part of our Lean Training System. Pages: 11 Regular Price: $8.99

• Metrics, Working With. Student Guide

  Learn more about our Lean Management Overview Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $8.99

• Office Kaizen Process Walk Student Guide

  Learn more about our Office Kaizen Process Walk Student Guide. This student guide is part of our Lean Training System. Pages: 6 Regular Price: $8.99

• Pareto Charts Student Guide

  Learn more about our Pareto Charts Student Guide. This editable word document is part of our Lean Training System. Pages: 4 Regular Price: $7.99

• Poka Yoke Student Guide

  Learn more about our Poka Yoke Student Guide. This editable word document is part of our Lean Training System. Pages: 8 Regular Price: $7.99

• Policy Deployment Student Guide

  Learn more about our Policy Deployment Student Guide. This editable word document is part of our Lean Training System. Pages: 10 Regular Price: $8.99

• Quality Overview Student Guide

  Learn more about our Quality Overview Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $6.99

• Root Cause Analysis and the 5 Whys Student Guide

  Learn more about our Root Cause Analysis and the 5 Whys Student Guide. This editable word document is part of our Lean Training System. Pages: 4 Regular Price: $7.99

• Run Charts Student Guide

  Learn more about our Run Charts Student Guide. This editable word document is part of our Lean Training System. Pages: 4 Regular Price: $7.99

• Standard Work Overview Student Guide

  Learn more about our Standard Work Overview Student Guide. This editable word document is part of our Lean Training System. Pages: 9 Regular Price: $8.99

• Standardization Student Guide

  Learn more about our Daily Management Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $6.99

• Value / Non Value-Added Student Guide

  Learn more about our Value / Non Value-Added Student Guide. This student guide is part of our Lean Training System. Pages: 3 Regular Price: $6.99

• Waste Identification Lean Training Student Guide

  Learn more about our Identifying Waste Student Guide. This editable word document is part of our Lean Training System. Pages: 6 Regular Price: $7.99

Lean Lego Exercises (Optional Upgrade)

• Lean Lego Exercise: Visual Controls and 5S

  Make 5S and visual management training fun with our Lean Lego Training. Show the striking differences between using image based instructions, and lengthy written descriptions. Kit includes 4 models with instructions (2 of each type) and a leader’s guide. Intended for training 8-16 people. Models: 4 Regular Price: $89

• Poka Yoke / Mistake Proofing Lean Lego Exercise

  NOW AVAILABLE! Learn more about our Poka Yoke / Mistake Proofing Lean Lego Exercise. This Lean Lego Exercise is part of our Lean Training System. Models: 4 Regular Price: $139

Training Exercises

• Lean Trivia Game on PowerPoint

  Engaging and educational, this fun, Lean Jeopardy® like game, will engage your team and test their knowledge. Use it to kick off your kaizen event or as an interactive session during your training day. Either way, this light-hearted teaching tool will drive home key continuous improvement concepts. Appropriate for manufacturing, office, and; service environments.

• Root Cause Analysis & The 5 Whys Training Exercise. Corporate License.

  Learn more about our Root Cause Analysis and the 5 Whys Training Exercise. This fully editable Word document is part of our Lean Training System. Pages: Student (1), Leader (3) Regular Price: $9.99

• Waste Identification Lean Training Exercise

  Learn more about our Identifying Waste Training Exercise. This editable word document is part of our Lean Training System. Pages: 1 Student; 2 Leader Regular Price: $11.99

Lean Audio Training

• 5 Whys Lean Audio Term on MP3

  Learn more about our Root Cause Analysis and the 5 Whys Audio Term. This MP3 file is part of our Lean Training System. Minutes: 7:23 Regular Price: $3.99

• 7 Wastes Lean Audio Term on MP3.

  Learn more about our Seven Wastes Audio Term. This MP3 file is part of our Lean Training System. Minutes: 12:51 Regular Price: $4.99

• A3 Thinking Lean Audio Term on MP3

  Learn more about our A3 Thinking Audio Term. This MP3 file is part of our Lean Training System. Minutes: 21:14 Regular Price: $5.99

• Better, Not Perfect Lean Audio Term on MP3

  Learn more about our “Better, Not Perfect” Audio Term. This MP3 file is part of our Lean Training System. Minutes: 5:38 Regular Price: $3.99

• Change Management Lean Audio Term on MP3

  Learn more about our Change Management Audio Term. This MP3 file is part of our Lean Training System. Minutes: 14:07 Regular Price: $4.99

• Checklists Lean Audio Term on MP3

  Learn more about our Checklists Audio Term. This MP3 file is part of our Lean Training System. Minutes: 11:00 Regular Price: $4.99

• Cycle Time Lean Audio Term on MP3

  Learn more about our Cycle Time Audio Term. This MP3 file is part of our Lean Training System. Minutes: 8:49 Regular Price: $4.99

• Dirty, Dumb, or Dangerous Lean Audio Term on MP3

  Learn more about our “Dirty, Dumb, or Dangerous” Audio Term. This MP3 file is part of our Lean Training System. Minutes: 5:34 Regular Price: $3.99

• Job Satisfaction Lean Audio Term on MP3

  Learn more about our Job Satisfaction Audio Term. This MP3 file is part of our Lean Training System. Minutes: 8:46 Regular Price: $4.99

• Opportunity Costs Lean Audio Term on MP3

  Learn more about our Opportunity Costs Audio Term. This MP3 file is part of our Lean Training System. Minutes: 8:22 Regular Price: $4.99

• Pareto Charts Lean Audio Term on MP3

  Learn more about our Pareto Charts Audio Term. This MP3 file is part of our Lean Training System. Minutes: 8:04 Regular Price: $4.99

• Parkinson’s Law Lean Audio Term on MP3

  Learn more about our Parkinson’s Law Audio Term. This MP3 file is part of our Lean Training System. Minutes: 4:11 Regular Price: $3.99

• Poka Yoke Lean Audio Term on MP3

  Learn more about our Poka Yoke Audio Term. This MP3 file is part of our Lean Training System. Minutes: 16:07 Regular Price: $5.99

• Standard Work Lean Audio Term on MP3. Single User License.

  Lean about Standard Work while you are on the go with our convenient Lean term on MP3. Single user license. Minutes: 14:25 Regular Price: $5.99

• Takt Time Lean Audio Term on MP3

  Learn more about our Takt Time Audio Term. This MP3 file is part of our Lean Training System. Minutes: 14:17 Regular Price: $5.99

• Training Lean Audio Term on MP3

  Learn more about our “Training” Audio Term. This MP3 file is part of our Lean Training System. Minutes: 7:58 Regular Price: $3.99

Simulations (Optional)

• Lean Office Flow Exercise / Lean Office Simulation Looking for a way to demonstrate the value of Lean in an office setting? Look no further. Our Lean Office Flow Exercise does for administrative work what the Lego Flow Exercise does for the shop floor production. After teaching this exercise, leaders will find themselves constantly comparing real-world situations to what happened during the simulation. ...

Lean Forms and Tools

• 5 Whys Form (+ Video +Form)

  	The 5 Whys Worksheet is used to guide a problem solver through his or her root cause analysis. Format: PPTX Regular Price: Free for Registered Users

• A3 Template (+Video +Form)

  	We offer a free A3 template for our registered users. Please keep in mind that this is simply one format. There is no set layout for an A3 report, as they will vary to fit the specific problem. Format: PPTX (3 layout variations) Regular Price: Free for Registered Users

• Countermeasure Sheet

  We offer a free countermeasures form for our registered users. Use it as part of your monthly operations review package. Format: XLSX Regular Price: Free for Registered Users

• Daily Management Worksheet

  The Daily Management Worksheet is a tool to help you quickly plan your day and update your production board. Format: XLSX Regular Price: Free for Registered Users

• Decision Matrix Template (+Video +Tool)

  The Decision Matrix Template is a tool designed to simplify your decision-making process and take the guesswork and emotion out of selecting a course of action. Format: XLSX Regular Price: Free for Registered Users

• FMEA Worksheet (Failure Mode and Effects Analysis Form)

  The FMEA Worksheet provides a means of assessing and managing risk associated with a new product release or a new Lean process. Format: XLSX Regular Price: Free for Registered Users

• Interruption Log

  The Interruption Log helps team members identify the various sources of distraction that disrupts their work flow throughout the day. Format: XLSX Regular Price: Free for Registered Users

• Kaizen Audit Form

  The Kaizen Audit Form is a tool to help sustain the gains made in a rapid improvement project. Without a sustainment plan, it is easy for teams to backslide. Format: XLSX Regular Price: Free for Registered Users

• Kaizen Charter Form

  The Kaizen Charter Form helps team leaders organize for rapid improvement projects. It contains team information, the scope, and the targets of the kaizen event. Format: XLSX Regular Price: Free for Registered Users

• Kaizen Checklist

  The Kaizen Checklist helps team leaders manage the planning of improvement projects. It contains weekly tabs to keep from missing important milestones of the kaizen events. Format: XLSX Regular Price: Free for Registered Users

• Kaizen Newspaper Form

  The Kaizen Newspaper is a tool to help manage tasks during and after a kaizen project. Because of the fast pace of projects and the ad hoc schedule, communication can be a challenge. This tool helps teams stay synced up as they work to make improvements. Format: XLSX Regular Price: Free for Registered Users

• Kanban Card

  A kanban card is small card containing information about a specific part used in production. A kanban card is a signal that tells someone upstream to move, purchase, or build more of a component for production.

  A kanban card must contain the number of units (items, pounds, kits, etc.) that need action. The kanban card also likely contains a variety of other information that clearly conveys what must be done.

  

• KPI Bowler

  The KPI Bowler is a tool used to track progress against established goals. It should contain all the major metrics of the organization, usually organized by Quality, Cost, Delivery, Safety, and Morale (QDCSM). Format: XLSX Regular Price: Free for Registered Users

• Noise to Constant Sheet

  The Noise to Constant Sheet is a tool used to identify opportunities to remove special cause variation from processes. Format: XLSX Regular Price: Free for Registered Users

• Office Process Capacity Sheet

  The Office Process Capacity Sheet is a tool used to determine whether the processes and machines in an operation can meet customer demand. Format: XLSX Regular Price: Free for Registered Users

• Office Process Questionnaire

  The Office Process Questionnaire helps improvement teams plan what they are going to ask during interviews to make sure they don’t miss important information. It als prevent an interview from turning into an interrogation. Format: XLSX Regular Price: Free for Registered Users

• Office Process Recording Sheet

  The Office Process Recording Sheet is a tool used to document the steps in an administrative process. Format: XLSX Regular Price: Free for Registered Users

• Office Process Summary Sheet

  The Office Process Summary Sheet is a tool used to document improvements during a project. It contains spaces to record the ‘Before’ and ‘After’ values for a variety of metrics. Format: XLSX Regular Price: Free for Registered Users

• Policy Deployment Action Plan

  The Policy Deployment Action Plan provides a way to track progress on improvement priorities. Format: XLSX Regular Price: Free for Registered Users

• Policy Deployment Bowler

  The Policy Deployment Bowler provides a visual way to chart an organization’s progress on hitting its PD targets. Format: XLSX Regular Price: Free for Registered Users

• Policy Deployment Matrix

  The Policy Deployment Matrix provides a link between strategy and frontline actions. Format: XLSX Regular Price: Free for Registered Users

• SIPOC Analysis Sheet

  The SIPOC Analysis Sheet is a tool to help understand the flow of value from supplier to the customer. SIPOC is the acronym for Supplier-Inputs-Process-Outputs-Customer. Format: XLSX Regular Price: Free for Registered Users

• Standard Work Combination Sheet / SWCS (Blank Form)

  The Standard Work Combination Sheet provides a visual representation of the flow of work and the interactions between person and machine.

• Standard Work Sheet (Blank Form)

  The Standard Work Sheet shows an overhead view of the layout of a work area and shows the flow operators and materials within it.

• Takt Time Calculator

  This Lean tool helps you quickly calculate your takt time.

• Time Observation Sheet (Blank Form)

  The Time Observation Sheet is used to establish cycle times for Standard Work.

• Waste Recording Form

  The Waste Recording Form is used to identify and eliminate waste from a work area. Format: XLSX Regular Price: Free for Registered Users

Lean Terms on PDF

• 11 “C’s” of Lean Leadership (+ 5-Page Lean PDF)
• 5 Whys (+6-Page Lean PDF +Video +Form)
• 5S (+14 Page Lean PDF, +11 Minute Video)
• A3 Thinking (+14-Page Lean PDF +Video +Form)
• Better, Not Perfect (+ 5-Page Lean PDF)
• Cause and Effect / Fishbone Diagram (+ 11-Page Lean PDF, + Video, + Form)
• Change Management (+ 9-Page Lean PDF)
• Checklists (+ 9-Page Lean PDF)
• CLOSED MITT (+ 5-Page Lean PDF)
• Coaching (+ 3-Page PDF)
• Communication (+ 6-Page PDF)
• Cycle Time (+ 9-Page Lean PDF +Videos +Form )
• Daily Management (+13-Page PDF, +Video, +Form)
• Data Collection (+ 9-Page Lean PDF, + Video)
• Design for Manufacturing (+ 8-Page Lean PDF)
• Dirty, Dumb, or Dangerous (+ 5-Page Lean PDF)
• Flow Chart (+ 11-Page Term on PDF)
• Important vs. Urgent (+ 9-Page PDF)
• Job Satisfaction (+ 9-Page Lean PDF)
• Job Shop (+ 11-Page Lean PDF)
• Kaizen Event (+ 11-Page PDF)
• Kanban (+ 11-Page Lean PDF)
• Kitting (+ 5-Page Lean PDF)
• Knowledge Management (+9-Page Lean PDF)
• Lean Office (+14-Page Lean PDF +Video)
• Line Stop (+5-Page Lean PDF)
• Luck (+ 6-Page Lean PDF)
• Noise (Sound) (+ 5-Page Lean PDF)
• Opportunity Costs (+ 7-Page Lean PDF)
• Our Process Is Different (+ 5-Page Lean PDF)
• Pareto Chart (+ 7-Page Lean PDF)
• Parkinson’s Law (+ 5-Page Lean PDF)
• Poka Yoke (+ 8-Page Lean PDF, +Video)
• Policy Deployment (+ 6-Page Lean PDF +Video)
• Psychology of Lean (+ 9-Page Lean PDF)
• Push System (+ 6-Page Lean PDF)
• QCD / Quality, Cost, Delivery (+ 5-Page Lean PDF)
• Respect for People (+ 8-Page Lean PDF)
• Run Chart (+Video, +9-Page PDF)
• Standard Work (+ 14-Page Lean PDF +Forms +Video)
• Standard Work-in-Process (+ 7-Page Lean PDF, + Video)
• Standardization (+ 9-Page PDF)
• Standards (+ 6-Page Lean PDF)
• Stopgaps (+ 5-Page Lean PDF)
• Takt Time (+13-Page Lean PDF +Video +Tool)
• Training (+ 7-Page Lean PDF)
• Voice of the Customer / VOC (+ 15-Page Lean PDF)
• Waste / 7 Wastes (+ 9-Page Lean PDF +Video +Form)

Books (Optional Upgrade)

• Whaddaya Mean I Gotta Be Lean?

Tutorials

• How To: Pareto Chart

  The ‘How To: Pareto Cart’ guide that gets you and your team using Pareto Charts to effectively solve problems. Learn more about how to get this tutorial for free…

• Structuring Standard Work

  Learn more about our Lean tutorial, Structuring Standard Work: A Leader’s Guide to Developing Standard Work That Works. This downloadable guide gives specific guidance on how to create sophisticated Standard Work that goes beyond the basics of just documenting an operaion. Purchase is for a single user license. Pages: 92 Regular Price: $16.95