Kaizen Process Walk / Measure (Shop Floor Version)

A process walk is a thorough review of the work being improved to establish the baseline “before” conditions and gain a more thorough understanding of the operation.

This module covers how to determine data needs for a kaizen, how to identify what data needs to be collected in advance, and how to do a process walk during a kaizen.

Kaizen Data Analysis

After taking measurements, kaizen teams must process the data they have into useful, actionable information.

This module covers data analysis including segmentation, Pareto charts, statistical significance, and correlation and causation. It also addresses linking data to process steps to prepare to make improvements.

Making Improvements with Kaizen (Office Version)

The improvement phase of a kaizen project is where the rubber meets the road. In this critical phase, the team decides which tools to use and then makes the changes.

This class covers the improvement process & turning data and process observations into positive changes in the workplace.

Making Improvements with Kaizen (Shop Floor Version)

The improvement phase of a kaizen project is where the rubber meets the road. In this critical phase, the team decides which tools to use and then makes the changes.

This class covers the improvement process & turning data and process observations into positive changes in the workplace.

Sustaining Gains from Kaizen

One of the most important, but most neglected, parts of any improvement project is locking in the gains. Sustaining the improvements from kaizen activity does not happen by accident. It is critical to create a plan to keep from slipping backwards.

This module covers methods to prevent backsliding and keep the gains made in a kaizen. It also discusses the creation of an audit plan and developing metrics to track progress.