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FMEA Worksheet / Failure Mode and Effects Analysis Sheet (+Form)

The FMEA Worksheet (Failure Mode and Effects Analysis) supports the process of managing the risk associated with product or process failures.

FMEA Worksheet

Click this image to download a free FMEA Worksheet

Traditionally an engineering tool, the FMEA Worksheet is also useful when assessing the risk of a Lean project.


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The basic steps to using the FMEA Worksheet are:

  1. Identify all failure modes.
  2. Consider the root causes.
  3. Assess the risk of the failure (severity, occurrences, and detection).
  4. Create an RPN (risk priority number) and rank the failure modes.
  5. Eliminate the risks.

We have provided you with a few versions of this FMEA form for your use. The free FMEA Worksheet on PDF is available to guests. An editable FMEA Worksheet on Excel is also free to registered users. (View the terms of use.)

  • To learn more about how to use this form, visit our Lean Training page.
  • To get assistance in using this form, look at our Lean Consulting page.

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