Log in | Register | Contact Us | View Cart

 

No comments

7 Basic Tools of Quality / 7 QC Tools

The 7 Basic Tools of Quality (or 7 QC Tools) is a set of relatively simple data analysis tools used to support quality improvement efforts.

These tools are fairly simple in that they don’t require sophisticated statistics to use (though control charts border on being too complex for the typical user to develop.)

The 7 Basic Tools of Quality are:

  • Cause and Effect Diagram (Ishikawa Diagram / Fishbone Diagram)
  • Control Chart
  • Pareto Chart
  • Scatter Diagram
  • Histogram
  • Check Sheet
  • Flow Chart

Note that there is a split between flow charts and stratification for the last tool. We have included flow charts for two reasons. (1) It is more commonly used and understood that stratification. (2) Stratification is frequently used in conjunction with other tools.

This grouping of 7 quality control tools is often credited to Kaoru Ishikawa. While it is clear that he used them, it is not clear whether he specifically packaged them together in this grouping. It seems more likely that Lean historians put this bundle together after the fact. Regardless of the origin, though, this set of tools provides a good starting point for continuous improvement training efforts.

With this set of tools, there are few frontline problems that can’t be adequately analyzed. We recommend that frontline leaders be well-versed in these tools—enough so that they can train and mentor their teams. Frontline team members should have a working knowledge of these tools.

Let’s look at the tools in more detail.

  • Cause and Effect Diagram (Ishikawa Diagram / Fishbone Diagram): The cause and effect diagram gives a graphical arrangement to the potential causes of a problem (effect). This arrangement helps both with brainstorming and with understanding areas of opportunity.
  • Control Chart: Control charts are fairly sophisticated run charts that add in limits of statistical variation. This helps teams separate normal fluctuations built into a system from special causes that spike the output.
  • Pareto Chart: A Pareto Chart takes advantage of the 80/20 rule to visually show the categories with the largest impact on a problem.
  • Scatter Diagram: A scatter diagram shows the relationship between two factors. The visual nature of the chart makes patterns jump out.
  • Histogram: A histogram is a type of bar chart that shows data in equal ‘buckets.’ This let the user see the distribution of data.
  • Check Sheet: Check sheets provide a way to collect and tally data. The individual collecting data simply makes a mark in the appropriate box as a data event is tallied. Check sheets are commonly set up as a grid, allowing for two factors to be recorded at once (i.e. type of defect across the top and work station it was identified on in the vertical column.)
  • Flow Chart: A flow chart is a visual representation of the path an entity takes through a process. This ‘entity’ could be a person, product or information.

 

If you like our forms & tools, please help us spread the word about them!

Add a Comment

Share Your Thoughts    |No comments|

Leave a Reply

You must be logged in to post a comment.

Copyright © 2009-2016, Velaction Continuous Improvement, LLC | Legal Information