A kaizen event is a discrete continuous improvement project with a defined start and end point, usually done in a single week. A typical kaizen event consists of a day of training, a day of process walking and analyzing the information gathered, followed by two days of improvement activity. The Read more…
Knowledge management is the system of maintaining the collective wisdom of an organization. This wisdom comes in a variety of forms, including proprietary product information, processes, insight about customers, and continuous improvement methodology. While some knowledge is confidential, much of what a company manages is widely known. The purpose of Read more…
Flow production is one of many names used to describe a system of production that predominantly follows Lean principles. It is recognizable by single units of work moving directly from one process to the next without stopping in queues. That state of streamlined motion is known as flow, and is Read more…
All data is not created equally. There are many different categories of ways to describe things. Interestingly, there seems to be little consensus on what the terminology means. The term “attribute data”, if searched for on the web, yields a variety of definitions. Further confusing the issue, some of the Read more…
What is A3 Thinking? A3 thinking is a philosophical approach to problem solving that centers on a well-communicated team approach to using the PDCA cycle. The tool used to apply this way of thinking is known as the A3 report. Download our Free A3 Report Template A3 Thinking Background Whether Read more…
The “Theory of Constraints” is the management philosophy of Eliyahu M. Goldratt. He introduced it in his 1984 book, The Goal. The overall premise is that a system can only produce as fast as the slowest step. The throughput of the system, therefore, can be improved with a focused effort Read more…
Major changes are often hard to implement all at once. It may be because the technology or idea is not fully proven, or it may be a lack of resources in getting the bugs worked out. There may also be substantial risk if there is a mistake in the planning Read more…
Most continuous improvement efforts, either directly or indirectly, are centered on improving flow. Flow is the condition where work moves from one process to the next without stopping. Improving flow means taking out all the efficiencies that keep that continuous movement smooth and direct. When flow doesn’t exist, it is Read more…
Queue time is a very specific form of waiting, one of the traditional seven wastes. It occurs when a person or item is in line behind something else and is waiting for the same resource. Queue time occurs in two basic flavors. There is the time spent by the customer Read more…